Selected applications for surface treatment of long products    

Welding wire cleaning / Pipe cleaning / Cable misprint removal / Lubrication coating                                            

Al Wire - In-line Cleaning System

  • Ultrasonic: 1 x tube reactor
  • Wire conductors: 1
  • Material: Al, Ø 2,0 – 4,5 mm
  • Processing speed: 400 m/min
  • Contamination: oil, oxide
  • Cleaning target: clean & dry
  • System length: approx. 4 m
  • Features: second cleaning by 1 pressure nozzle / sound protection

Welding Wire Cleaning

  • Ultrasonic: multiple tube reactor in line
  • Wire conductors: 1
  • Material: stainless steel, Ø 1,0 – 1,8 mm
  • Processing speed: max. 25 m/sec
  • Contamination: stearates
  • Cleaning target: depending on the application, e.g.  =< 1,5 mg/kg Na / =< 5 mg/kg Ca
  • System length: depending on the version between 6 and 14 meters
  • Features: application dependent e.g. with customized pre-cleaning (brushes / high pressure) / tube reactors in series with and without deflection / multiple rinsing with ultrasound or high-pressure nozzles / cascade tanks / filtration systems etc.

Fine wire & Microcable

  • Ultrasonic: tube reactors inline
  • Wire conductors: 1 (optional 2 to 4);
  • Wire / micro cable / strand: Ø 15 μm - 450 μm
  • Material: Stainless steel, Nitinol, Platinum, Tungsten, Copper
  • Throughput speed: max. 150 m / min
  • Contamination: oil, wmulsion, particles
  • Cleaning objective residual contamination: for example <60 μg / dm²
  • System length: approx. 4.5 m
  • Features: double rinse / wire deflection / suction / condensate separation / warm air drying / acoustic hood / conductometry etc.

Multiple Wire Cleaning

  • In-line Profile Cleaning System Ultrasonic: 3 x immersible transducers Wire conductors: 15 (13) / pitch (50/35 mm)
  • Material: high-alloy steel, Ø 1,4 to 4,2 mm
  • Processing speed: 30 m/min
  • Contamination: calcium-/natrium stearates
  • Cleaning target: in front of the furnace
  • System dimensions: l 6 m x w 2 m x h 1,4 m
  • Features: easy to handle, exchangeable synthetic wire guides / side channel blowers / suction / condensate separation / sound protection / insulation against hot system surfaces / two stage rinsing / two- chamber rinsing tank in cascade

Tube Cleaning

  • High pressure nozzles: 2 x spray nozzles, 2 x high pressure nozzles (Ø 35 mm, 10-12 bar), 2 x customized air wipes
  • Tube: 1; Ø 6 mm to 20 mm
  • Material: stainless steel
  • Processing speed: 30 m/min
  • Contamination: oil
  • Cleaning target: clean & dry
  • System length: 1,5 m
  • Features: exchangeable plastic guides / tapered bulkheads of plastic-stainless steel combination / symmetrically constructed, 180° turnable working tub for easy change of running direction

Cable misprint removal / Lubrication coating

Cable Misprint Removal 

  • Medium: acetone / MEK / nonwoven fabric
  • Cable conductors: 1
  • Material: PU, PE, PVC, silicone, high-gloss PU
  • Diameter: Ø 3,0 – 35,0 mm
  • Line speed: 20 to 70 m / min (depending on diameter and print)
  • System length: approx. 1.5 - 2 m
  • Features: compact system design / suction / gravimetric dosing / EX protection

Wire coating with lubricants

  • Medium: Lubricant WWF-U300
  • Wire conductors: 1
  • Material: Al
  • Wire: Ø max.10,0 mm
  • Processing speed: max. 30 m/s
  • Dosing system: micro gear pump
  • Process zone: incl. application unit approx. 100 x 100 mm
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