Selected Applications for Parts Cleaning  

Ultrasonic Parts Cleaning / Immersion Cleaning

Industrial Parts Cleaning

Cleaning of turned & milled parts

  • Ultrasonic: mounted at tank bottom; immersible transducer
  • Tank: V4A stainless steel, heated, sound and heat insulated
  • Inner dimensions bath: approx. 350 x 350 x 450 mm
  • Volume: approx. 35 liters
  • Filtration: overflow chamber (30 l) with belt oil skimmer / cartridge filter
  • Control: on / off via the robot control
  • Contamination: oil, particles
  • Cleaning target: clean before drying on site

 

Tool Cleaning

Cleaning of die plates / casting molds

  • Ultrasonic: mounted at tank bottom; immersible transducer
  • Tank: V4A stainless steel, heated, sound and heat insulated
  • Usuable dimensions: approx. 550 x 350 x 350 mm & 850 x 400 x 600 mm
  • Volume: approx. 180 / 350 liters
  • Lift/Oscillation: short-stroke oscillation
  • Filtration / rim exhaust
  • Contamination: grease / outgassing
  • Cleaning target: clean

 

Drive Shafts Cleaning

Cleaning of drive shafts / crankshafts before optical measurement

  • Ultrasonic: mounted at tank bottom
  • Bath / Workroom: V4A / V2A stainless steel, soundproof
  • Usable dimensions: approx. 600 x 300 x 300 mm
  • Volume: approx. 55 liters
  • Lift/Oscillation: short-stroke oscillation
  • Contamination: oil, particle
  • Working space: drip tray; blowing off with compressed air; illuminated
  • Storage tank; filtration
  • Cleaning target: no distortions in the optical measurement

 

Industrial Parts Cleaning

Cleaning of valve components

  • 5-chamber system incl. hot air dryer, single tanks, with infeed and discharge 
  • Ultrasonic: mounted at tank bottom; immersible transducers, frequency 40 kHz
  • Tanks: stainless steel, heated, insulated
  • Usuable dimensions: approx. 700 x 500 x 300 mm
  • Volume: approx. 300 liters
  • Lift/Oscillation: lifting beams with long- and short-stroke oscillation and integrated lids
  • Transport: manually via rails
  • DI-water production; conductometry  

 

Heavy Parts Cleaning

Cleaning of aluminium profiles

  • 2-chamber immersion cleaning
  • Tanks: V4A stainless steel, heated, heat insulated
  • Usable dimensions per tank: approx. 3800 x 2000 x 600 mm
  • Volume: approx. 9700 l/tank
  • Lift/Oscillation: long-stroke & short-stroke oscillation
  • Hinged lids; rim ventilation; floor pan;
  • Transport: indoor crane
  • Extraction with steam condenser
  • Contamination: emulsion, lubricants, particles
  • Cleaning target: weldable surfaces

 

Mould Cleaning

High temparature cleaning of pressing tools

  • Ultrasonic: 2-side ultrasound; immersible transducers mounted in wall chambers
  • Rinse tank with refreshment; drip tray
  • Tanks: V4A stainless steel, heated, sound and heat insulated
  • Usuable dimensions: approx. 900 x 500 x 900 mm
  • Volume: approx. 650 Liter
  • Lift/Oscillation: long-stroke & short-stroke oscillation
  • Lid:operated pneumatically; rim ventilation
  • Perforated basket in the tank to separate solids
  • Transport: indoor crane, settling the product carrier or hanging on the hook
  • Contamination: abrasion, solids

 

Individual Solutions  

Industrial Parts Cleaning

Cleaning of clamping systems in the cosmetics industry

  • Ultrasonic: 2-side ultrasound (bottom / side)
  • Tank: stainless steel, heated, sound and heat insulated
  • Usable dimensions: approx. 700 x 450 x 400 mm
  • Volume: approx. 120 liters
  • Lift/Oscillation: optional
  • Temperature limitation: shutdown on reaching the set maximum temperature
  • Contamination: grease
  • Cleaning target: clean

 

Filter Cleaning

Cleaning of metal filters / cassette filters / electrostatic filters / heat exchanger plates

  • Ultrasonic: 2-side ultrasound; immersible transducers
  • Tank: V4A stainless steel, heated, sound and heat insulated
  • Usuable dimensions: approx. 1100 x 350 x 800 mm
  • Volume: approx. 350 Liter
  • Lift/Oscillation: long-stroke & short-stroke oscillation
  • Contamination: oil, mud, rubbed-off parts
  • Cleaning target: replacement for manual cleaning / time savings

 

Crankshaft Cleaning

Automatic cleaning of crankshafts before optical measurement

  • Ultrasonic: 2-side ultrasound; immersible transducer
  • Tank/Enclosure: V4A/V2A stainless steel, tank sound insulated
  • Goods movement: vertical part fixture, rotation
  • Contamination: oill, particles
  • Drying: rotation / air pressure
  • Working space: closed; extraction
  • Storage tank; filtration; recooling cleaning fluid
  • Barcode reader; programme selection
  • Cleaning target: no residual moisture / dirt particles during the optical measurement

 

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